3 lessons from deploying digital twin technology in high-risk industries

Digital twin technology is reshaping high-risk industries like oil and gas, chemical processing, and energy by enabling smarter, safer, and more efficient operations. However, many still misunderstand digital twins as standalone solutions rather than comprehensive enterprise initiatives that integrate multiple technologies.

In a recent interview with Chemical Industry Journal, our COO, Thomas Grand, shared his expertise on how digital twins, particularly our Shared Reality solution, bridge the gap between static 3D scans and continuously evolving, intelligent models. He highlighted three crucial lessons for successfully deploying digital twin initiatives in industrial environments:

  • Transforming 3D reality capture into dynamic 3D models
    Traditional CAD-based models fail to reflect real-world site conditions in real time. By leveraging AI and advanced reality capture, companies can transform raw 3D scans into structured, interactive models that adapt as facilities evolve—without the time-consuming “scan-to-BIM” process.

  • Enhancing HSE risk visibility through virtual models
    Safety is a top priority in industries handling hazardous materials. Combining 3D reality models with critical technical data (e.g., Piping & Instrumentation Diagrams) allows teams to simulate safety scenarios, assess risks, and optimize processes like Lockout Tagout before stepping on-site.
  • Ensuring data transparency across systems
    Outdated documentation and siloed systems create inefficiencies and operational risks. A well-integrated digital twin connects 3D reality models with enterprise asset management (EAM) and maintenance systems (CMMS), improving data accuracy, collaboration, and decision-making across teams.

As digital twin solutions become essential for industrial resilience, companies that embrace a structured, real-time approach will unlock new levels of efficiency, safety, and sustainability.

Read the full article in Chemical Industry Journal

More to explore

Franciliane, SEDIF, and Samp are proud to be nominated for “AI Project of the Year”

The Global Water Awards are among the most prestigious recognitions in the international water industry. They highlight the initiatives and innovations shaping the future of water, wastewater, technology, and desalination.

The 2026 Awards ceremony will take place on May 19 at La Quinta de Jarama, as part of the Global Water Summit.

This year, a project carried out in collaboration between Franciliane, SEDIF, and Samp has been nominated in the “AI Project of the Year” category.

Webinar: P&ID revalidation, by the field, for the field

Webinar: P&ID revalidation, by the field, for the field

Learn how your teams & contractors can continuously check flowsheets to rapidly build or easily sustain a trusted, up-to-date industrial digital twin.

Keeping Piping and Instrumentation Diagrams (P&IDs) up-to-date is a critical challenge for maintaining industrial assets. Discover how Shared Reality slashes your P&ID revalidation costs and delays, while improving your safety record.

ARC Leadership Forum | Executive Interview – Laurent Bourgouin – CEO, Samp.

In this video, Laurent Bourgouin, CEO & co-founder of Samp, joins Peter Reynolds for an executive interview on February 10.

He explores a persistent industry challenge: the gap between technical information and real site conditions and how Shared Reality helps you align what your teams see with what actually exists on site.

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